Markets

Bimetallic conductors for automotive

Automotive Markets:

Copperweld for

Automobile

Aerial night view of a city with illuminated multi-level highway interchange and surrounding buildings.

The Lightweight Champion

Weight savings is more important than ever to improve mileage ratings for ICE-equipped vehicles and extended range for EV’s.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS is 10% lighter than copper while providing 2x tensile and break-load strength. This allows vehicle architecture engineers to specify smaller a diameter wire that maintains mechanical strength without sacrificing reliability.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Engine Applications:

  • Combustion
  • Compression
  • EV
Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Automobile:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Copperweld for

Construction & Agriculture

Combine harvester working in a large wheat field seen from above, emitting dust or chaff.

Core Strength

As circuit counts increase to accommodate the technology necessary in today’s construction and agricultural equipment, packaging space for wire harnesses is at an all-time premium.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS provides 2X more tensile and break-load strength than traditional copper conductors. This allows engineers to design smaller wires for data and signal applications, resulting in significant bundle diameter reductions.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Construction & Agriculture:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Copperweld for

Commercial Truck

Large semi-truck driving on a highway with hills and vegetation in the background.

For the Long Haul

Copperweld’s product line of CCS and CCA conductors provide commercial truck manufactures with the strongest, most reliable conductors for high-service-life vehicles.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS provides a steel core that offers exceptional tensile strength, resiliency and elongation, providing 2X the tensile and break-load strength of traditional copper conductors.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Commercial Trucks:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Copperweld for

Coach & Bus

Two coach buses driving on a two-lane road through a rural landscape under a cloudy sky.

Save Weight for Precious Cargo

Copperweld’s product line of CCS and CCA conductors provide coach and bus manufactures with the strongest, most reliable conductors for high-service-life vehicles.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS provides a steel core that offers exceptional tensile strength, resiliency and elongation, providing 2X the tensile and break-load strength of traditional copper conductors.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Coach & Bus:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Copperweld for

Recreation

Off-road vehicle climbing rocky terrain with mountain range in the background.

Let the Good Times Roll

Copperweld’s product line of CCS and CCA conductors provide recreational vehicle manufacturers with the strongest, most reliable wires available — ideal for the extreme conditions encountered in today’s off-road vehicle market.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS provides a steel core that offers exceptional tensile strength, resiliency and elongation, providing 2X the tensile and break-load strength of traditional copper conductors.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Recreation:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Copperweld for

Industrial

Aerial view of rows of solar panels separated by a dirt path in a solar farm.

No Time for Downtime

Copperweld’s product line of CCS and CCA conductors provide commercial/industrial equipment manufacturers with the strongest, most reliable conductors available for the repetitive demands encountered in manufacturing operations.

Copperweld’s suite of stranded conductors, unlike copper, are optimized for the needs of vehicle architecture. Our bimetallic conductors are perfect for low-ampacity energy data and signal circuits or high-ampacity applications like battery cables that require mechanical strength and greater voltage capacity. Consider Copperweld’s range of ISO- and SAE-approved conductors to help meet your targets for weight, packaging and reliability.

Copperweld CCS provides a steel core that offers exceptional tensile strength, resiliency and elongation, providing 2X the tensile and break-load strength of traditional copper conductors.

Copperweld CCA provides engineers with a lightweight alternative to large copper power conductors while utilizing traditional connection systems not suitable for aluminum wire. When sized for equivalent ampacity, Copperweld CCA provides weight savings of 40%.

Radial brushed metal texture with a silver-gray finish and a central focal point.

Lightweight & Flexible

Radial brushed metal texture with a silver-gray finish and a central focal point.

Corrosion Resistance

Radial brushed metal texture with a silver-gray finish and a central focal point.

Superior Strength (CCS)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Less Signal Loss (CCA)

Radial brushed metal texture with a silver-gray finish and a central focal point.

Reduces Theft Incentive

Radial brushed metal texture with a silver-gray finish and a central focal point.

Connector Compatibility

Copperweld Products for Industrial:

Close-up of twisted copper wire strands beside a solid copper wire inside an orange-edged circle.

Coaxial Cable

CCS Central Core Conductors

Copperweld’s coaxial central core product line of CCS conductors provide coaxial cable manufacturers with the strongest, most reliable medium for specialty coaxial cable designs.

  • Product range: 0.13 mm2 / 0.16 mm2
  • Conductivity: CCS 40%
  • Temper: Hard drawn
  • Tensile Strength (N/mm2): 770 / 770
  • Max DC Resistance at 20° C (Ω/km): 317 / 280
  • Construction: 7-Strand CCS / 1-Strand CCS
Close-up of a copper-coated wire with a shiny silver core inside an orange circle.

Resistance Wire

High-strength, Corrosion-resistant CCS

Copperweld’s CCS resistance wire provides significant benefits over typical coppery alloys in tensile strength and break-load strength, making them the perfect choice for applications that involve stretching, bending, beating, heat and humidity. Our wire is available in both SAE and ISO wire sizes, annealed or hard-drawn.

  • Product range: 36 AWG
  • Conductivity: CCS 40%
  • Temper: Hard drawn and annealed
  • Tensile Strength (lbs): 0.937
  • Max DC Resistance at 20° C (Ω/km): 1,058
  • Construction: 1-Strand CCS
  • Available in ISO and SAE sizes
Close-up of two twisted copper wire strands with multiple small wires bundled inside each strand.

Primary Wire

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCS and CCA primary wire provides engineers with a better alternative to optimize vehicle electrical architectures. Our wire is available in both SAE and ISO wire sizes, bare or insulated in PVC or XLPE, annealed or hard-drawn in 10% and 15% copper volumes (CCA) or 40% conductivity (CCS).

  • Common Sizes (CCS): 0.13mm2 (26 AWG) to 0.50mm2 (20 AWG)
  • Common Sizes (CCA): 0.50mm2 (20 AWG) to 8mm2 (8 AWG)
  • Conductivity (CCS): CCS 40%
  • Copper Volume (CCA): 10 - 15%
  • Temper: Hard drawn and annealed
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

High-Voltage Cable

Lightweight, Resilient, and Efficient CCS and CCA

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information
Close-up view of a high voltage copper bimetallic conductor wire showing tightly twisted strands.

Battery Cable

Bare and Finished CCA Conductors

Copperweld’s suite of CCA conductors can reduce cable weight up to 40% and optimize energy efficiencies of the entire architecture, generating less heat. Our wire is available in both SAE and ISO wire sizes, bare or insulated, annealed or hard-drawn in 10% and 15% copper volumes (CCA).

  • Common Sizes: 12mm2 to 120mm2
  • Copper Volume: 10 - 15%
  • Temper: Hard drawn and annealed
  • Tensile: 30 psi
  • Available in ISO and SAE sizes
  • Reference table on product page for more information

Quotes and orders

Copperweld's friendly sales team is ready to fill your order or help you select products to deliver the performance you need.

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